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Greening Design
• General Guidelines
- design products that use fewer, sustainably produced and where possible locally obtained materials, e.g. recycled timber or FSC (Forest Stewardship Council) certified wood from local forest thinnings in construction projects, or UK manufactured recycled polypropylene in product design.
- design for durability. Too many products have built-in obsolescence, which means that they have to be replaced and discarded earlier than necessary. Design should allow for upgrading or adaptation (e.g. computer hardware).
- design for re-usability or recyclability. Many products are difficult to re-use or recycle after their normal lifetime, because of the (mixture of) materials used in their production.
- green your office. Whether you are freelance or work for a large agency, there are simple steps that you can take to reduce your environmental impact (see Greening the Office).
 
• Greening Graphic Design
- specify recycled grades for print jobs or at the very least an Elemental Chlorine Free (ECF) paper.
- avoid or minimise bleeding of images. It will reduce the printing cost, increase the value of printer's waste and (ultimately) require less de-inking.
- avoid lamination or varnishing where not necessary. This treatment can render the product non-recyclable. However if varnishing is required, make sure that aqueous formulations are used (additional information on glues and varnishes is available from paperback).
- using screened or textured areas rather than solids saves ink and can often produce more interesting results
- suggest to your printers that they use vegetable-based inks. Vegetable oils are renewable and by replacing petroleum distillates they reduce the use of volatile organic compounds.
- avoid the use of metallic inks, especially if there is evidence that they contain toxic chemicals
- initiate discussions with your printers about possible environmental improvements in the print room (see Greening the Print Room).
 
• Designing for Recycled Paper
During the last ten years recycled paper has come of age. In the 1980's, the choice of recycled papers was very limited and most products were of inferior quality. Nowadays, the quality of the papers has much improved. Moreover, the range is now very wide, with coated, uncoated, letterhead, text and cover papers and office papers as well as speciality grades. However, when designing a job which is going to be printed on recycled paper, the following hints may still be useful:
   
- avoid the use of heavy solids on absorbent and unstable papers.
- allow for some extra dot gain on recycled (especially uncoated) substrates and use appropriate screen rulings.
- a positive aspect of most recycled papers is their higher opacity. For this reason, it is possible to use lighter weights than virgin equivalents (e.g. an 80gsm instead of a 100gsm or a 100gsm instead of a 115gsm). This can result in paper (and therefore cost) savings of up to 25%.
- the natural white shade of some recycled papers is particularly suited where soft tones rather than sharp contrasts are required.
- if bright colours or sharp contrasts are needed, it is best to treat off-white recycled papers as tinted paper. The shade (which typically contains a % yellow and a % cyan) can be pre-scanned and should be compensated for in colour reproduction.
- to obtain a deeper black on some recycled grades, it helps to print the black with an underlay of cyan (e.g. 50%).
- when using some of the more absorbent papers, it is particularly important to use good quality photos with the maximum amount of contrast. Current software packages often allow enhanced contrast levels of images.
- sealing the paper on the first unit of a multi-colour press can also enhance reproduction on uncoated stock.
- when specifying uncoated or lightly coated papers, suggest to the printer the use of high pigment strength and low tack inks, so that a higher concentration of ink can be absorbed by the sheet. Sometimes it helps to apply the ink in several layers with a booster plate. Bright colours such as yellow, orange and red cover better than dark colours such as black, dark blue and dark green. They also reduce the risk of a mottled appearance.
 
As a general principle, make sure that you select the right paper for the job. Positive liaison between printer, designer and paper supplier helps to minimise conflicts between what the client wants or expects and what the printing process and the substrate can achieve.
 
paperback offer a complete sample service including plain and printed samples, and paper for mock-ups or trials.