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Greening Print
Printing is a process that uses paper, chemicals, water and energy. Measures to minimise the environmental impact are often driven by Health and Safety legislation. Increasingly, however, more organisations and companies are demanding pro-active environmental action from their print suppliers. Measures to reduce a printer's environmental impact can be taken in the following areas:
 
• Paper
 
Recycled Paper remains the preferred environmental choice because:
- it results in energy and resource savings
- it diverts waste paper away from land fill or incineration
- it reduces the pressure on increased commercialisation and exploitation of forest resources
If non-recycled paper is used, specify papers containing FSC pulp and those that minimise environmental impact in manufacture (e.g. TCF (total chlorine free) paper). Check environmental labels, such as Nordic Swan, Blue Angel, NAPM accreditation.
 
• Inks
   
- select paste inks with a higher proportion of vegetable-based oils (e.g. soya, linseed or rapeseed oil)
- use water based inks where liquid inks are used
- ensure that pigments are free of heavy metals
- use inks with the lowest percentage VOC (volatile organic compounds) possible
- UV (ultraviolet) inks reduce solvent use but are more difficult to recycle
- move to waterless printing to eliminate the use of solvents altogether
 
• Adhesives
 
The use of adhesives in print finishing will often make the product less recyclable.
There are three groups of adhesives:
- aqueous adhesives or emulsions (e.g. polyvinyl acetate, starch, latex)
- animal glue (less used nowadays; disapproved of by the animal welfare lobby)
- hot melts (based on synthetic polymers)
The first two cause fewer problems, the last constitute a significant contaminant. The following guidelines may help:
- check whether the adhesive is water soluble
- check with the supplier on whether hot melts are dispersible
- so-called reactive hot melt adhesives can easily be filtered out in the recycling process
- use non-adhesive binding where commercially and technically acceptable
 
• Organic Solvents
 
Volatile Organic Compounds are a major source of pollution in the lower atmosphere and especially in built-up areas where respiratory problems can be caused.
We advise that you:
- use inks low in VOC's
- use alternative press washes, based on citrus by-products or vegetable oils.
- reduce - where possible - alcohol in fount solutions
- investigate investment in dry plate technology (waterless plates)
VOC 's can be a more persistent problem in heat set web offset, flexographic and screen-printing. In the interest of not just environmental improvement, but also health and safety, it is important to look for substitutes (e.g. water-based inks for screen-printing) or at the least solvent recovery (e.g. by condensing filtration, thermal or catalytic incineration).
 
• Waste Minimisation
 
Reducing the amount of waste generated can not only save money, but will also cut air, waste and ground pollution. Tighter controls over the use of chemicals will also bring health and safety benefits.
We suggest you adopt some or all of the following measures:
- assess the feasibility of fixer and water recycling as well as silver recovery
- re-examine working practices in the print room to get maximum mileage out of printing chemicals (e.g. process solutions)
- reduce or eliminate the amount of packaging
- research the collection and disposal systems to maximise the recycling options
- use a smaller size paper, if available, to reduce paper waste
- establish who the nearest waste paper merchant is. Many now supply and collect wire cages for off-cuts
- avoid lamination and varnishing where unnecessary - if their application is unavoidable, use materials that are water soluble
 
• Practical Hints
 
Consider drawing up an environmental policy:
- contact The Environment Council (020 7836 2626) or Wastewatch (020 7089 2100)
- get advice from BPIF (0870 240 4085) on environmental standards
 
• Further Contacts
   
  Environmental Links:
  Intercolor (01708 890777), Coates Lorrileux (01689 894000), CK Litho Ltd (01227 273160), Litho Supplies (01925 411417)
  Recovery of Chemicals:
  Dupont (01438 734317), IGP (01245 323555)
  Chemical Waste:
  Global Envirotec Services (0121 233 2413 or 01227 266677), Agfa (020 8231 4929)